Monitor production operations and processes, optimize performance, and ensure compliance with parameters.
Verify production output and quality alignment with plans.
Coordinate production shifts, ensuring seamless operations.
Ensure the safe initiation and cessation of plant operations following standard operating procedures (SOPs).
Evaluate materials and products for quality compliance.
Delegate daily tasks to streamline operations.
Proactively identified and rectified production issues.
Prepare comprehensive documentation for the production department.

Operate PLC-controlled equipment for extraction, distillation, and related unit operation processes, managing centrifugal pumps, cooling towers, heat exchangers, and valves.
Oversaw solvent extraction operation, ensuring optimal efficiency.
Monitored gauges and flowmeters, adjusting as needed to maintain operational parameters.
Managed raw materials, labor, and process operations, compiling detailed reports.
Ensured smooth shift transitions and responded swiftly to emergencies.
Maintained close scrutiny on process parameters, collaborating with control room operators.
Conducted regular equipment inspections and supported plant installations.
Regulate temperature and flow of materials within equipment.
Maintain meticulous records and communicate effectively with Shift Controllers.
Handled emergencies, start-up/shutdown procedures, and product sampling.
Conducted routine checks on equipment and supported plant projects.

Operate Ethyl Acetate distillation plant, overseeing Esterification and Dehydration unit processes utilizing DCS Control System.
Monitor plant operations closely and adeptly responded to emergencies as they arose.
Provide direct reports to seniors regarding any issues encountered during shifts.
Adhere to departmental policies, processes, standard operating procedures, and instructions to maintain controlled and consistent work processes.
Maintain shift reports and hourly samples to ensure consistency aligned with specifications.
Manage the repair of mechanical failures across all work areas and oversaw maintenance activities.
Prepare plant/equipment for maintenance, ensuring strict adherence to standards.
Oversaw the installation and operation of various machinery and equipment including centrifugal pumps, piping, Cooling Towers, Heat Exchanger, Chiller and valves.
Manage chemical receiving, maintain the stock register and prepare batches required for the process.
Safely operate outside machinery and equipment in accordance with SOPs and instructions.
Executed safe shutdown and start-up procedures for the plant unit following maintenance activities as per SOP’s.

I gained expertise in EMCO operations, encompassing the processes of raw material crushing and grinding, slip jiggering and turning, as well as glazing and kiln firing.