My key deliverables include process operational excellence, maximizing output through lean management tools, maintenance planning and scheduling, work plan standardization, inventory management, end to end technical support, monitoring preventive/breakdown maintenance and improving maintenance KPIs. Currently I am responsible for RGB lines to meet production targets through decreasing downtime using root cause analysis techniques in PepsiCo Franchise (Punjab Beverages Limited).
Supervise the mechanical operation and maintenance activities at plant to ensure uninterrupted supply to production. Utilize team for 100% adherence of inspection & maintenance plan at plant to sustain the standards and also ensure EHS compliance and local regulations
• Analyze all the performance data, Initiate process improvements through task teams and track progress through key performance indicators of the department.
• Provide coaching and specific developmental goals for each staff’s skills and competencies.
•Maintenance & Annual Overhauling of Plastic Factory Machines including Sole Injection Molding Machines, Strap Injection Molding Machines, PVC/TPR Crusher, PVC/TPR Heating Churner and PVC Pelletizing Plant.
•Maintenance & Annual Overhauling of Leather Factory Machines including Toe-Lasting, Heel Lasting, Cutting Machines and Assembly Lines.
•Maintenance & Annual Overhauling of Rubber Factory Machines including Banbury Mixers , Sheeting Mill, Polish Mill, Vulcanizing/Autoclave Boiler, 5 Roller Machine and Assembly Lines. .
•Devising and Implementation of Reliability Improvement Sheets for Plastic Factory Machines.
•Manage maintenance tasks to achieve company production targets by organizing and leading an extensive 70+ member team of skilled and semi-skilled workers.
•Incharge Maintenance of Processing Hall and Packaging Hall.
•Prepared Feasibility and completed erection and commissioning of Centralized Chilled Drinking Water Project in Plant and Factory Hostel.
•Calculations for Waste Heat Recovery from exhaust of Diesel Engine Cummins QSK60-G3 with collaboration of Global Environment Lab.
•Prepared Feasibility Report for Spot Cooling in Pressing & Packaging Area And completed commissioning of the Spot Cooling Project in Packaging Area.
•Prepared Root Cause Analysis (RCA), Failure Mode & Effects Analysis(FMEA) and Criticality Matrix Sheets for Utilities and Maintenance.
•Develop Preventive Maintenance Sheets for Critical Equipments.
Reliability Improvement Project: Study of Filling Machine, Identification of Problems and Devising Solutions by Using Various Solution matrix.
• Suggestions for Problems Using PokaYoke.
• Criticality Analysis by Using FMEA.
I undertook a summer internship program for a period of four weeks in their production department. I undertook technical training in certain departments of PEL (e.g. sheet extrusion, gasket extrusion, condenser assembly, ref pre assembly).