Develop and implement strategies to enhance production efficiency and reduce cycle times.


• Monitor and analyze production workflows, ensuring adherence to lean manufacturing principles.


• Lead process improvement projects aimed at reducing waste, increasing productivity, and improving product quality.


• Develop and maintain process documentation, including Standard Operating Procedures (SOPs).


• Ensure availability and efficient utilization of manpower on production lines.


• Provide training to staff on new processes and techniques to ensure smooth implementation.


• Analyze production data and generate reports to support decision-making.


• Ensure compliance with health, safety, and environmental regulations during process improvements.


• Implement 5S methodology for workplace organization.


• Material flow optimization by minimizing handling and transport time and conduct root cause analysis and corrective action plans for quality issues.


• Cycle time reduction by analyzing production line operations to shorten cycle times and optimize machine settings and workflows.


• Encourage a culture of continuous improvement across the organization.

·       Streamlined production scheduling and inventory management.
·       Cross-functional collaboration with various departments
·       Line Balancing as per set target with respect to SAM.
·       Capacity study calculation, Plan execution & implementation to achieve maximum output.
·       Working on Lean Manufacturing System, Value Stream Mapping (VSM), Six Sigma methodologies and tools (DMAIC, DMAIDV), 6S, and Bills of Material (BoM).
·       Lost time calculation & intimation to concerned departments to minimize the production loss by eliminating non-value-added activities.
·       Collaborated cross-functionally with production teams to develop and implement corrective and preventive actions, addressing root causes of quality issues and enhancing process efficiency.
·       Analyzed data and performance metrics to identify trends, drive continuous improvement initiatives, and optimize quality control processes.
·       Developed, tested, and implemented new production processes to reduce costs and improve efficiency.
·       Analyze and Benchmark data of daily material consumption in production.
·       Development and Implementation of Customized ERP Inventory and Procurement modules.