Experienced Chemical Engineer with a demonstrated history of working in the chemicals industry. Skilled in Continuous Improvement, Process Engineering, Engineering, Project Engineering, and 5S. Strong engineering professional with a Chemical engineering focused in heat and mas transfer ,plant design from COMSATS INSTITITE OF INFORMATION TECHNOLOGY.
Exceptional team-building skills. Long-term vision coupled with detail orientation. Dedicated and focused.Independent and self-motivated professional.
Consistent demeanor in all situations.Business Improvement and Problem Resolution- Resourceful in implementation of operational improvements and management of challenging projects. Excellent analytical and problem-solving skills. Proven ability to identify needs, enhance efficiencies and cut costs.
Responsibilities:
Execution of testing samples of paint production batches and instructing production supervisors for adjustments if necessary, based on test results.
Responsible for production and process support.
Added biocide dosing system and ultra violet radiation system to reduce bacterial count in production water which increased the shelf life of the products.
To maintain defined standards of and achieve quality objectives by establishing, maintaining and controlling the quality of incoming paint raw materials and finished goods up\to Jotun standards to exceeds customer expectations
As QC in-charge record QC test results in the BPMS system on time and release data as soon as the data is entered
Reporting of all the deviations/nonconformance after test results and implementation of QC schedule/tools to lab manager to ensure continuous improvement.
Ensure gradual reduction of customer complaints through effective quality control, customer visits and production operator counseling.
I have proficient knowledge and good handling of following instruments
Spectrophotometer (powder and paint)
DSC
Master Sizer
Viscometer
Cathodic Disbandment
Gel Time
Alpine Machine
Maintain lab testing equipment and facilities by conducting and monitoring calibration of equipment and implementing preventive maintenance to ensure the inspection, measuring and test equipment and powder processing hardware use in lab is functionally adequate for quality operation and technical support.
Ensure OTIF (Lab Part) targets are met through continuous implementation of GEMBA, RCA, Speedy KAIZEN using daily departmental meeting as platform.
Responsible for laboratory requisition and customer’s project from sales department by supervising/conducting test and providing advice to sales and customers on the evaluated conclusion to gain customer confidence and fulfil customer expectation.
Responsible for color matching of powder and paint In plant and lab scale batches
Responsible to decrease/maintain response time of QC testing
Responsible to manage retain samples of paint and proper HSE Tagging upon retain samples
I also support my Senior RND chemist during product and complaints evaluation
Main Tasks
Conduct QC tests and advice adjustments if necessary.
Lab Developments & Optimization
Liaise with production, sales, and supply chain department to improve lab response time.
Reduce Number of addition in color matching.
Maintain retain samples as well as recipes
Testing of Raw materials like calcium carbonate
Prepare lab individual Shift activity reports
initiate, Implement and sustain 5S activities in Lab.
Initiate and sustain lean working in lab activities to improve lab response time and support continuous improvement in OTIF
Responsibilities
Responsible to maintain and improve quality of product by improving system and tests methods.
I have a good knowledge of sampling and analysis of raw materials, Alpine machine and Blaine apparatus etc. and responsible of process coal test such as VM, Ash, TM, Sulphur and GCV during shift.
Handled process engineering and plant management.
Helping analyst in handling of different chemicals.
Represent Q.C Department in Internal Audits
s a Process Chemical Engineer I took the responsibility of monitoring and controlling the production and manufacturing process of chemical products.
Handled process engineering and plant management.
Learned lean management techniques such as Kaizen, Root cause analysis and Fish bone analysis.
Responsibility for the quality control of products.
I have good knowledge of fermentation and distillation section and responsible for any chemical and yeast dosing during fermentation process.
During erectioning of C02 plant I took the responsibility of civil, mechanical, electrical and instruments work and provided them the material on time.
Responsible to create documentation of incoming raw materials such as molasses and dispatch products(ethanol, carbon dioxide).