• Managing the primary departments including Forging, Aluminum Die Casting, Press section, Injection Molding and CNC Production Department.
• Studying drawings, CNC fixtures development, Programming & operations of machines, tooling and lean production planning using management tools.
• Overseeing and ensuring effective utilization of Manpower, Equipment, and Facility resources to support these departments.
• Making BOMs, Production plans, Rosters and workforce planning using ERP Software.
• Currently attaining the set target of 85% OEE through real time data collection, cross-functional daily reviews and minimizing the downtime.
• Supervising production of 16 Die-casting machines up to 1200ton, more than 100 CNC machines including (5-Axis, VMC, HMC and turning centers), Injection Molding machines, Power Press, Hydraulic Press, Conventional machines, Testing & Laboratory Equipment.
• Implementation of Quality Management System (QMS), TPM and ISO Standardization to meet the OEM standards.

• Maintaining a safe and healthy working environment by enforcing HSE codes and to achieve the TPM targets,
• Due to my immense experience in electrical & mechanical troubleshooting and hand-on experience in machine repairing, Plant Maintenance department with a teams of engineers is directly reporting to me.
• Having advance knowledge of electrical systems (HT, LT, Power Factor), electrical & electronics troubleshooting, mechanics, hydraulic circuits, gear boxes, gear systems, fluids, PLCs, ladder logics, relay logics, electronic devices and instrumentation.
• Implementation of Preventive and Predictive Maintenance Plans and also introduced Autonomous Maintenance Method.
• Making KPIs and KRAs of departments and individuals and monitoring their performances.
• Making Production SOPs and Quality assurance checks.
• Monitor expenses and control the budgets of these departments by effective source planning.

• Being Factory Manager of an Export Oriented Unit (EOU), I oversee and plan all the production activities in order to meet export orders.
• Production in charge of all Press sections, grinding sections, polishing section and Die development section.
• Production planning according to Open P.O by the customer and makes BOMs
• I was leading a team of Assistant Manager, Production engineers and technical staff to execute all plans.
• Forecasts the problems that may arise in the production process and adjust to deviations to ensure on time delivery
• Implementation of EOU, ISO and Quality standards.
• Different managements & operational trainings and implementation of TPM (Total Productive Maintenance), ISO Certifications, 5S, Lean manufacturing, KAIZEN manufacturing methods (continuous improvement) OBEYA & GEMBA meetings
• Oversee all operational and supportive departments like Die Tool Shop, Maintenance Department, General Purchases and association with HR/Admin to run the plant smoothly.

• Worked as Maintenance Head of 2 manufacturing units, T.M Rubbers & T.M Chemical Pvt. Ltd.
• The most technical and innovative Dies & Molds Development department along with a team of 45members including Engineer, Supervisor and other technical staff was reporting to me as well.
• My foremost duty was to look after all plant production machines, utilities, equipment, and Testing Lab machines.
• Maintaining and troubleshooting of heavy machinery like Hydraulic Presses up to 450 Tons, CNC machining and Turing Centre, Plastic Injection molding machines, high performance Rubber machinery & lab equipment .
• Maintenance and operational duties of utility resources includes 650 kVA & 450kVA diesel generators, Air Compressors, Cooling and heating systems, Chillers, Boilers, vaporizer, chemical reactors etc.
• Designed water chillers for chemical reactor and rubber extrusion line.
• Planning and executing strategies for completing projects on time.
• Researching and developing designs and bring modifications in old equipment.
• Plan and direct the installation, testing, operation, maintenance activities for machinery and facilities

• All plant equipment repair and maintenance responsibilities (including 63 CNC Machining and Turning Centre, 12 High Pressure Die Casting Machines up to 1200Ton and 7 Injection molding machines up to 2500Ton)
• Troubleshooting of all Electrical/electronics, Mechanical and control issues of all type of machines to ensure proper working.
• Reduced the maintenance downtime to 4% of total planned time.
• All achieved the 100% Preventive Maintenance Plan in 2016 & 2017.
• Experts in mechanical repairing of gearboxes, hydraulic circuits, alignments, mechanical drawings and new developments.
• Also proficient electrical knowledge in LT panels, PF panels, Motors, VFDs, Servo motors and drives, PLCs, Relay logics, electrical circuits and other electrical devices.

• In-house repairing of electronic devices and building of testing lab. . Plan and oversee all repair and installation activities of equipment.
• Major hands on troubleshooting of CNC controllers like FANUC, Centroid, GSK, HAAS, Siemens and other Chinese control systems.
• Monitor expenses and control the budget for maintenance
• Keep maintenance logs and report on daily activities.
• Implementation of 100% HSE compliance
• Sales and Services Engineer of world leading brands like YCM Taiwan; Yizumi Die Casting, TOPEDM and Exetech. And worked as their trained service engineer in Pakistan