My duties are but not limited to:

- Design mechanical components using Computer Aided Design software, such as Creo and SolidWorks
- Conduct Finite Element Analysis for all newly designed components
- Supervise drafting activities for manufacturing
- Oversee manufacturing activities
- Co-ordinate with Production, Planning and Quality Control departments
- Manage Raw Material inventory
- Resolve conflicts related to manufacturing, quality control and raw material
- Manage documentation related to mechanical design, quality and manufacturing

• Examined the Textile Industry processes
• Strengthened business by achieving IKEA's 95.6% compliance rating
• Maintained Environment and Energy related documents
• Conducted Internal Audits and aided External Audits and Spot Checks
• Resolved issues pertaining to the availability of equipment tests
• Researched Alternative Energy resources for replacing gas-powered generators

Project Leadership

• Directed the final year project group of four members
• Enthusiastically accomplished the project objective 3 months before the submission deadline
• Maintained the Project status in Microsoft Project 2010
• Organized and finalized the Project Report
• Innovatively created the Project Poster
• Motivated the members towards project goals time to time
• Delegated the tasks when required
• Assessed the members in acquiring data and relevant information from Company Management
• Persuaded top management for implementation of proposed changes

Base-frame Design Optimization

• Studied and identified each and every component of Porta-Cabin
• Designed the 3D model of Porta-Cabin
• Analysed the effect of loading conditions on Base-frame in ANSYS v14
• Proposed three new and improved designs for Base-frame
• Validated the proposed designs against their Factor Of Safety (FOS) and recommended the design with zero compromise in Strength, Cost and Weight

Identification, Analysis and Elimination of Wastes

• Explored manufacturing of Porta-Cabins of various types and sizes
• Maintained WIS for material fabrication works
• Carried out Time and Motion Study of several processes
• Identified several wastes associated with Operations, Transportation and Material Storage
• Executed Lean Manufacturing Tools (Kaizen, 5S)
• Recommended enhanced procedure for the Manufacturing steps of Cabins
• Proposed Solutions for elimination of at most 60% wastes
• Resolved Material handling issues and designed 3D model of an enhanced transfer cart
• Reduced lead times up to 20%

Plant Layout Enhancement

• Studied the Layout of Manufacturing floor
• Developed the Layout on AutoCAD 2010
• Analyzed the distances from Material Store to Floor area
• Designed an improved Layout which reduced 25% material transfer times and increased accessibility for Cranes for the loading of Porta-Cabins
• Proposed a new location of Material Store to minimize

I was given the Project of carrying out Time & Motion Study of a GB-RapidLiner Minibus.

• Thoroughly studied the manufacturing operations of Hinopak Buses
• Conducted Work Measurement of manufacturing of GB Rapid-Liner Bus in Paneling, Framing and Painting workstations
• Observed CO2 and Metal Arc Welding processes
• Performed Plasma Cutting on draft metal pieces
• Participated in Vehicle Inspection including Road and Shower Test

My task was to study several Mechanical Systems installed at the Jinnah International Airport.

• Studied the manuals of several Passenger and Baggage Conveying Mechanisms
• Observed working of several types of Elevators, Escalators and WalkWays.in the International and Local Lounges
• Observed working of different HVAC systems including Chillers, Cooling Towers and AHUs that provide Chilled Air to the Terminal IV of JIAP